How We Work

How We Work

E-Beam Sterilization: A simple 2-step process

Step 1 — Dose Mapping & Qualification

We assess your product and requirements. If appropriate, we test-irradiate your product and evaluate results to develop a custom process for each SKU.

Step 2 — Routine Processing

Once qualified, we’ll provide you with an estimate for processing services according to your volume and commercial requirements.

Step 1

 

Qualifying your product for E-Beam processing

 

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What is Dose Mapping and Qualification? 

For E-Beam processing, Dose Mapping and Qualification is the crucial process of determining the optimal electron beam dosage and process parameters for a specific product, ensuring that the radiation dose required for successful sterilization can be delivered within specification and at maximum efficiency. At NextBeam, we also include a processing optimization study whenever possible.

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Typically completed within 5 days from receipt of the product

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All NextBeam qualifications include both dose mapping (per ISO 11137 standard) as well as process optimization when possible

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We only recommend customers undertake qualification when 90%+ confident in successful completion

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Comprehensive reports are provided to confirm your product’s preparedness for volume processing

Analysis

We analyze sterility requirements and primary data to assess product suitability for E-Beam. If suitable, we request a sample.

Preparation

Each sample undergoes meticulous preparation. We place dosimeters to measure dose distribution within the product.

Dosing & Data Analysis

We irradiate at least three samples. Our lab extracts data from dosimeters and creates a statistical summary of dose distribution.

Reporting

We generate a comprehensive report summarizing the experiment design and results, confirming process parameters.

Step 2

 

 

Routine E-Beam Processing

 

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What is Routine Processing?

Routine Processing refers to the regular or large-scale application of electron beam technology for sterilization or other purposes. Once a product completes the Dose Mapping & Qualification process, it is ready for routine processing using E-Beam radiation.

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Processing typically completed in 5 days or less from receipt

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E-Beam is clean, sustainable technology: an all-electric process with that produces no harmful / radioactive materials

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E-Beam tech delivers doses in seconds and is gentler on product than gamma 

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Scrap rate below 0.1% and dropping: Minimal waste; maximum efficiency

Receipt

Once a product qualifies, we’re ready to process it. We receive customer products in quantities ranging from a single pallet to multiple truckloads.

Processing

We irradiate the product using the tailored parameters determined during qualification, ensuring optimal results.

Quality Control (QC)

Our on-site dosimetry lab confirms that the received product is dosed within specification, maintaining high-quality standards.

Shipment

We efficiently prepare and load the processed product for pickup by the customer’s carrier. Comprehensive quality records are provided electronically.

Well-Located & Logistically Convenient

NextBeam is strategically positioned for your convenience, situated within a day’s drive of major cities such as Chicago, Minneapolis, Denver, St. Louis, Kansas City, and more, catering to both large and small businesses.

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Let's Connect

Complete this form, or email hello@nextbeam.com, and a sterilization expert will get back to you within one business day.

FAQs

How much volume can you process?
Our process is designed to support a wide range of volumes, from a single pallet to multiple truckloads of product.

What is the maximum product size you can process?
The maximum standard product envelope is 50” x 30” x 48”. If you have larger needs, please contact us for further assistance.

What industries do you serve?
We serve a diverse range of industries, including medical devices, lab animal science, laboratory supply, and more.

Quality Leadership

We Meet or Exceed Global Quality Sterilization Standards

Quality system accredited to ISO 13485:2016, Medical devices – Quality management systems – Requirements for regulatory purposes

Quality system accredited to ISO 9001:2015, Quality management systems

Sterilization working group member (WG02)

E61 Radiation processing committee member

FDA-registered establishment